High Quality of Final Electromagnetic Stirring (FEMS) for Steel Billet
Configuration:
Electromagnetic Stirrer (EMS) is regularly used on CCM(continuous casting machine of bloom/billet), installed in the mould, strand or final. Most EMS are installed outside or inside the mould, which depends on the conditions of your casters. Customerized adjustment that you can use Mould-EMS + Final EMS together to achieve a better metallurgical effects.
Working Principle:
An inductive Electromagnetic Stirrer is the stator of an asynchronous motor, the rotor of which is the liquid core of the continuously cast product in CCM. This stator produces either a rotating or a traveling magnetic induction field, which induces eddy current perpendicular to magnetic field. The stirrer creates mobile magnetic fields, which penetrate into the liquid steel, and creates eddy current. The magnetic induction field and the eddy current combine to create an electro-magnetic force, which causes the stirring motion in the liquid steel. During cooling and solidification of liquid steel, columnar dendrites are formed which are oriented along the direction of temperature gradient. This causes central segregation and inter-columnar cracking when the solid shell is subjected to tensile strains during solidification. Electro magnetic stirring of liquid steel facilitates quicker dissipation of superheat and the formation of an equi-axed structure in the cast product. Stirring of liquid pool will improve the internal structure due to better heat transfer between solidification front and liquid metal pool. The equi-axed zone in the cast product will increase whereas the central segregation will reduce. It will also help in reduction of breakouts during operation of CCM due to better dissipation of heat.
Consist:
EMS consists of coil, electric controller and cooling water system. Electrica l controller consists of remote IPC, local control cabinet (PLC/IPC) and frequency inverter cabinet.
Final Electromagnetic Stirring(FEMS):
It is installed at the freezing terminal of the continuous casting machine and adopt the type of rotating magnetic field. It can choose the low frequency and power frequency to exciting according to the casting blank.
Technical Data:
| Model | Installation Position | MF Modes | Casting blank fracturemm | Visible capacity KVA | Frequency HZ | Current A | Overall dimensionmm | Mass(kg) | Cooling Type |
| DJFR-2528WC | Frezzing Terminal | Rotating Magnetic Field | 250*280 | 350 | 6-15 | 600 | 820*550 | 930 | Inner cooling by pure water |
| DJFR-2222WC | 220*220 | 300 | 6-15 | 500 | 730*550 | 720 |
| DJFR-2020WC | 200*200 | 300 | 6-15 | 500 | 780*520 | 678 |
About Inquiry:
I. There are three kinds of EMS according to installation position:
1. Mold Electromagnetic Stirrer: M-EMS
2. Strand Electromagnetic Stirrer: S-EMS
3. Final Electromagnetic Stirrer: F-EMS
II.Do you need built-in type electromagnetic stirrer or built-out type electromagnetic stirrer?
Mold electromagnetic stirrer(M-EMS) is divided into built-in and built-out type according to its relative position with crystallizer/casting mold.
-- Built-in type electromagnetic stirrer is installed inside water tank of mold/crystallizer.
-- Built-out type electromagnetic stirrer installed on crystallizer/casting mold 's periphery.
III.What is the size of your crystallizer/casting mold? Please provide drawing for us.
IV.Do you need purchase complete equipment or only need stirrer?
complete equipment is including stirrer and control part equipment.
FAQ:
Q:Why customers choose us?
A:We are a professional lifting electromagnet products manufacturer with 18 years experience in China.We have our own factory which can offer better price, better control delivery time based on strict quality inspection and good after-service guarantee.
Q:Can I have product with our design and nameplate?
A:Of course,we welcome OEM and ODM order. Our engineer will provide you the proposal based on your detailed requirements.
Q:How long is your delivery time?
A:Standard model is within 12 workdays after deposit confirmed.
Customized model will depend on actual production needs.
Q:What is your warranty and after service?
A:Our product is with 12months warranty from delivery. We also support
engineer to oversea market. Frankly speaking,with equipment renovation technology, our products tend to free maintenance.
Factory Tour and Contacts:
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Quick Response:
We highly appreciate your any enquiry by email, fax or instant message.
We will reply your email or fax within 24 hours.
Please fell free to call us at any time if there is any questions.
Convenient Transportation:
All available shipping ways could be applied, by courier, air or sea.
Appointed shipping company or our own forwarders all could be used in shipment.
Full-way tracking the cargos for you till the goods arrive.
